SCM 415 Material Guide:Composition, Strength & Uses

by | Jun 24, 2024 | Blog | 0 comments

Why Companies Should Know About SCM 415 Steel

It is important to understand SCM 415 steel to fulfill the needs of high-performance materials. SCM415 steel is an alloy steel known for its excellent strength, toughness & wear resistance. It is used in automotive components, gears, shafts & other critical parts requiring reliable mechanical properties. Getting information about SCM 415 will help companies to make informed decisions about heat treatment, machining compatibility & long-term performance. SCM 415 alloy steel offers both durability & cost-efficiency for various industrial applications.

What is SCM 415 Steel Material?

SCM415 is a type of chromium-molybdenum alloy steel listed under JIS G4053 standards. This material has good strength, toughness & resistance to wear. This steel is often used to make parts like gears, shafts & automotive components especially when both hard surface & strong inner core are needed. Chromium in SCM415 helps protect against rust & molybdenum improves strength at high temperatures. It is also suitable for heat treatments like carburizing & quenching to improve its hardness & durability. If you’re making mechanical or precision parts, SCM415 steel is a reliable choice for both performance and ease of use.

SCM415 Alloy Steel: Chemical Elements

The SCM415 chemical composition classifies it as a medium carbon steel by containing carbon content usually between 0.35% & 0.45%. Chromium improves corrosion resistance & molybdenum boosts strength at high temperatures to increase hardenability. Manganese helps with deoxidation and boosts hardenability, while silicon enhances strength and flexibility. This balanced SCM415 chemical composition makes it ideal for applications requiring durability, toughness & resistance to wear in challenging environments.

Carbon ( C ) 0.38~0.43%
Manganese 0.75~1.00%
Phosphorus ≤0.035%
Sulfur ≤0.040%
Chromium 1.10%
Molybdenum 0.15~0.25%
Iron 97.25%

Understanding SCM415 Steel Equivalents

SCM415 is equivalent to AISI 4135 and 4137 alloy steels, sharing similar chemical compositions and mechanical properties. These equivalents offer comparable strength, toughness, and heat treatment capabilities for various engineering applications.

Japan China France Italy Germany England
JIS GB AFNOR UNI DIN,WNr BS
SCM415 15CrMo 15CD4.05 X30WCRV93KU 15CrMO I 1.7262 1501-620 | Cr31

Key Mechanical Properties of SCM415 Steel

SCM415 steel combines high tensile and yield strength with good toughness, making it ideal for parts exposed to heavy loads and dynamic stress. It also holds up well under high temperatures, making it suitable for demanding environments.

Typical steel Elastic modulus Bulk modulus Tensile strengtd Yield strengtd
GPa GPa Mpa Mpa
190-210 140 655 415

Understanding the Hardness of SCM415 Steel

SCM415 steel is known for its high hardness, which can be increased even more with heat treatment. The hardness of SCM415 varies depending on its condition, as outlined below:

Condition Hardness (HRC)
Annealed 15-20
Quenched & Tempered 55-60
Carburized & Hardened 60-65

Know About Physical Properties of SCM415 Steel

The density of SCM415 reflects its solid and heavy nature, contributing to its overall strength and durability. With moderate thermal conductivity, SCM415 efficiently manages heat transfer making it suitable for applications that require controlled heat dissipation. Additionally, its notable specific heat capacity influences how the material reacts to temperature changes during manufacturing and use, ensuring reliable performance under varying thermal conditions.

Specific heat J/kgK Temperature T °C/F Thermal conductivity W/mK Modulus of elasticity kN/mm2
43 44 14 321

Annealing Process of SCM415 Alloy Steel

Annealing SCM415 alloy steel involves heating the material to a specific temperature holding it there to relieve internal stresses & then cooling it slowly to improve its ductility & machinability. This process enhances the material workability & prepares it for further processing

Process Step Temperature Range Cooling Method
Heating 800-850°C Furnace cooling
Holding At temperature Hold for 1-2 hours
Cooling Slow cooling In the furnace

How SCM415 Steel Performs Against Corrosion?

SCM415 offers moderate corrosion resistance due to its chromium content, making it suitable for mildly aggressive environments. However, in areas with chlorides or acidic chemicals like sulfuric acid, protective coatings or treatments are advised, as the steel can be prone to stress corrosion cracking (SCC).

Corrosive Agent Concentration (%) Temperature (°C/°F) Resistance Rating Notes
Chlorides 3-5 25-60 °C / 77-140 °F Fair Risk of pitting
Sulfuric Acid 10-20 25-50 °C / 77-122 °F Poor Susceptible to SCC
Sea Water 25 °C / 77 °F Fair Moderate resistance
Alkaline Solutions 1-5 25-60 °C / 77-140 °F Good Generally resistant

How SCM415 Steel Performs Under High Temperatures?

SCM415 retains its strength and toughness at elevated temperatures. Its good creep resistance makes it a reliable choice for applications under constant high heat, such as in power plants or aerospace parts. However, oxidation can occur if it’s exposed to air at very high temperatures, so surface protection is recommended.

Fabrication Properties of SCM415 Steel

SCM415 offers moderate weldability with preheating recommended for thick sections. It has decent machinability using carbide or HSS tools, and good formability, especially under hot working conditions. Suitable for heat treatments like carburizing and quenching to enhance hardness and performance.

Understanding the Weldability of SCM415 Alloy Steel

While SCM415 is generally weldable, preheating is recommended—especially for thick sections—to prevent cracking. Post-weld heat treatment (PWHT) helps improve weld integrity and reduce stress in the heat-affected zones.

Welding Process Recommended Filler Metal (AWS Classification) Typical Shielding Gas/Flux Notes
MIG ER70S-6 Argon + CO2 Preheat recommended
TIG ER80S-Ni1 Argon Post-weld heat treatment may be necessary
Stick E7018 Requires careful control to avoid cracking

How Machinable Is SCM415 Alloy Steel?

SCM415 is not as easy to machine as free-cutting steels like AISI 1212, but it still performs well under proper conditions. Using high-speed steel (HSS) or carbide tools with sufficient lubrication and cooling enhances results and tool life.

Machining Parameter SCM415 AISI 1212 Notes/Tips
Relative Machinability Index 60% 100% SCM415 is more challenging to machine
Typical Cutting Speed (Turning) 40 m/min 80 m/min Use carbide tools for best results

Exploring the Formability of SCM415 Alloy Steel

SCM415 steel can be hot formed easily and can also be cold formed with caution. During cold forming, it’s important to account for work hardening and maintain an appropriate bend radius to avoid material cracking.

Heat Treatment Processes for SCM415 Alloy Steel

SCM415 responds well to heat treatment especially through quenching & tempering. Quenching transforms its microstructure into hard martensite to boost surface hardness. Tempering follows to relieve internal stresses, reduce brittleness & improve toughness making it ideal for demanding, high-stress industrial applications.

Treatment Process

Temperature Range (°C/°F)

Typical Soaking Time

Cooling Method

Primary Purpose / Expected Result

Annealing

600 – 700 °C / 1112 – 1292 °F

1 – 2 hours

Air

Softening, improved machinability

Quenching

850 – 900 °C / 1562 – 1652 °F

30 minutes

Oil or Water

Hardening, increased strength

Tempering

400 – 600 °C / 752 – 1112 °F

1 hour

Air

Reducing brittleness, improving toughness

SCM415 Steel Industrial Applications

SCM415 is widely used in heavy machinery parts, fasteners, and tooling due to its high strength and wear resistance. Its toughness makes it ideal for high-stress and abrasive industrial applications.

Industry/Sector

Specific Application Example

Key Steel Properties Utilized in this Application

Reason for Selection (Brief)

Automotive

Gears

High strength, wear resistance

Essential for durability

Aerospace

Aircraft components

Lightweight, high strength

Critical for performance

Oil & Gas

Drill bits

Toughness, resistance to wear

Required for harsh conditions

Machinery

Shafts

High tensile strength

Necessary for load-bearing

Conclusion

In conclusion, SCM415 steel is a highly versatile alloy known for its excellent strength, toughness & wear resistance for making it ideal for demanding industrial applications. At Kalpatru Piping Solutions, we provide premium SCM415 material that can be customized through advanced heat treatment & processing to meet your project specific needs. Whether you require SCM415 steel for applications, our quality products ensure reliable performance and durability. Understanding the unique benefits of SCM415 allows you to select the best material for your applications with confidence. Trust Kalpatru Piping for top-grade SCM 415 steel solutions tailored to your requirements.

Frequently Asked Question About SCM415 Steel

What is the hardness of SCM415 HRc?

After heat treatment, SCM415 typically achieves a hardness between 55 & 60 HRC.

What is the difference between S45C and SCM415?

S45C is a medium carbon steel that has good machinability & strength & is used in general engineering. SCM415, on the other hand, is a chromium-molybdenum alloy steel with higher hardenability and toughness to make it better suited for gears, shafts & wear-resistant parts.

What is SCM435 steel equivalent to?

SCM415 steel is equivalent to the AISI 4135 grade.

What is the density of SCM415 material?

The density of SCM415 is approximately 7.8 to 7.9 , which is typical for low alloy steels primarily made of iron.

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