Condensate Pot Manufacturer in India
A condensate pot, which may also be referred to as a seal pot, comes handy as an instrumentation device that collects and retains the condensate in steam and vapor lines before it is delivered to pressure transducers, gauges, and other devices that measure pressure in the respective system. Kalpataru Piping serves as an Indian manufacturer, supplier, and exporter of condensate pots and can offer business a variety of standard or custom configurations appropriate for industrial processes and environment.
Made from stainless steel, carbon steel, alloy steel, duplex steel, super duplex steel, Hastelloy, Monel, Inconel, and other materials in compliance with technical parameters, our condensate pots can be supplied with various port designs, size, schedule, and type of connection. Our product can be utilized in a wide range of industries such as oil and gas, oil refining, petrochemical production, chemical industry, power generation, steel production, and other processing businesses.
Our product ranges include three-port and four-port pots and collector pots for specific use in different instrumentation systems. Custom dimensions, materials of condensate pots, connection types, pressure capacities, and inspection options can be arranged depending on the requirements of the project.
Table of Contents
- ANSI B1.20.1 Condensate Pot Specifications
- Condensate Pot Material and Test Specifications
- Condensate Pot Size Chart
- Condensate Pot Dimensions
- Typical Schematic of a Condensate Pot
- Applications of Condensate Pots
- Marking & Packing of Condensate Pots
- Condensate Pot Quality Assurance
- Other Related Products
- FAQs About Condensate Pot or Seal Pot
ANSI B1.20.1 Condensate Pot Specifications
|
Parameter |
Specification |
|
Nominal Size |
2″, 3″, 4″ and larger sizes available on request |
|
Overall Length |
8″, 10″, 12″ and custom lengths as required |
|
Maximum Working Pressure |
Up to 6000 psi (413 bar) |
|
Available Materials |
Stainless Steel 304, Stainless Steel 316, Carbon Steel, ASTM A106 Grade B |
|
Pipe Schedule |
Schedule 40, Schedule 80, Schedule 160 and XXS seamless pipe |
|
Thread Standard |
NPT tapered pipe thread in 1/2″, conforming to ANSI B1.20.1 |
|
Header Inlet |
1″ female BSP or NPT threaded connection; flanged inlet available as an option |
|
Header Outlet / Drain |
None, or 1/4″ male BSP/NPT threaded connection; 150# cast fitting available |
|
Outlet Ports |
1-port or 2-port configuration, positioned on opposite or alternate sides; 1/2″ male BSP or NPT threaded |
Condensate Pot Material and Test Specifications
| Material | Shell Material | Cap Material | Pipe Schedule | Test Pressure |
| Carbon Steel | ASTM A106 | ASTM A105 | Sch. 40 | 80 kg/cm² |
| Carbon Steel | ASTM A106 | ASTM A105 | Sch. 80 | 125 kg/cm² |
| Carbon Steel | ASTM A106 | ASTM A105 | Sch. 160 | 125 kg/cm² |
| Stainless Steel 304 | SS 304 | SS 304 | Sch. 40 | 90 kg/cm² |
| Stainless Steel 304 | SS 304 | SS 304 | Sch. 80 | 150 kg/cm² |
| Stainless Steel 304 | SS 304 | SS 304 | Sch. 160 | Not specified |
| Stainless Steel 316 | SS 316 | SS 316 | Sch. 40 | 90 kg/cm² |
| Stainless Steel 316 | SS 316 | SS 316 | Sch. 80 | 150 kg/cm² |
| Stainless Steel 316 | SS 316 | SS 316 | Sch. 160 | Not specified |
| Alloy Steel | ASTM A335 P12 | ASTM A182 F12 | Sch. 40 | Not specified |
| Alloy Steel | ASTM A335 P12 | ASTM A182 F12 | Sch. 80 | 125 kg/cm² |
| Alloy Steel | ASTM A335 P12 | ASTM A182 F12 | Sch. 160 | 210 kg/cm² |
| Special Alloys | As specified | As specified | As specified | As specified |
| Monel / Hastelloy | As specified | As specified | As specified | As specified |
Condensate Pot Size Chart
|
NPT Size |
Internal Capacity (cm³ ±5%) |
Pressure Rating (PSIG) |
T (mm) |
L (mm) |
B (mm) |
|
1/4″ |
150 |
1800 |
2.05 |
135 |
50.08 |
|
1/4″ |
300 |
1800 |
2.05 |
225 |
50.08 |
|
1/4″ |
400 |
1800 |
2.05 |
290 |
50.08 |
|
1/4″ |
500 |
1800 |
2.05 |
350 |
50.08 |
|
1/4″ |
1000 |
1800 |
4.06 |
275 |
88.09 |
|
1/4″ |
2250 |
1800 |
5.02 |
435 |
120 |
|
1/4″ |
3785 |
1800 |
5.02 |
680 |
120 |
|
1/2″ |
1000 |
1800 |
4.06 |
275 |
88.09 |
|
1/2″ |
2250 |
1800 |
5.02 |
435 |
102 |
|
1/2″ |
3785 |
1800 |
5.02 |
680 |
102 |
|
3/4″ |
1000 |
1800 |
4.06 |
275 |
88.09 |
|
3/4″ |
2250 |
1800 |
5.02 |
435 |
102 |
|
3/4″ |
3785 |
1800 |
5.02 |
680 |
102 |
Condensate Pot Dimensions
|
Nominal Size |
Schedule |
Dimension A (mm) |
Dimension B (mm) |
Dimension A (mm) |
Dimension B (mm) |
|
3″ (80 NB) |
40 |
356 |
51 |
265 |
36 |
|
3″ (80 NB) |
80 |
356 |
51 |
265 |
36 |
|
3″ (80 NB) |
160 |
356 |
51 |
265 |
36 |
|
4″ (100 NB) |
40 |
356 |
51 |
265 |
25 |
|
4″ (100 NB) |
80 |
356 |
51 |
265 |
25 |
|
4″ (100 NB) |
160 |
356 |
51 |
— |
— |
|
6″ (150 NB) |
40 |
356 |
25 |
— |
— |
|
6″ (150 NB) |
80 |
356 |
25 |
— |
— |
|
6″ (150 NB) |
160 |
356 |
25 |
— |
— |
Typical Schematic of a Condensate Pot
|
Parameter |
Specification |
|
Distribution Pipe |
2″ seamless stainless steel pipe in SS 304 or SS 316 |
|
Header Inlet |
1″ female BSP or NPT threaded connection; flanged inlet available as an option |
|
Header Outlet / Drain |
None, or 1/4″ male BSP or NPT threaded connection; 150# cast fitting available |
|
Outlet Ports |
1-port or 2-port configuration, positioned on opposite or alternate sides; 1/2″ male BSP or NPT threaded |
|
Pressure Testing |
Optional pressure testing; NDT available according to project or customer requirements |
Applications of Condensate Pots
- Refineries: Used in steam and process instrumentation systems for reliable pressure measurement.
- Power Plants: Used in steam lines to collect condensate and protect pressure instruments.
- Chemical & Petrochemical Plants: Suitable for steam and process lines handling condensable media.
- Steel Plants: Used in process steam and instrumentation applications.
- Other Process Industries: Used in oil & gas, fertilizers, pharmaceuticals, and other process applications.
Marking & Packing of Condensate Pots
Kalpataru Piping Solutions carefully inspects and packs Condensate Pots to prevent damage during handling and transit. Products are securely packed in suitable wooden boxes for safe domestic and international delivery. Product markings can include material grade, size, identification details, and other project-specific requirements.
Condensate Pot Quality Assurance
Each Condensate Pot is inspected at different stages of manufacturing to verify dimensional accuracy, material quality, and workmanship. Third-party inspection can be arranged upon request. Material Test Certificates and applicable inspection documents are also available according to customer and project requirements.
Other Related Products
FAQs About Condensate Pot or Seal Pot
What is a condensate pot?
A condensate pot is a vessel used in steam systems to collect & store condensate before it reaches pressure instruments. It ensures stable readings & protects gauges from high temperatures.
How to install a condensate pot?
Condensate pot installation involves placing the pot at a low point in the steam line, connecting it to impulse lines & pressure transmitters, ensuring proper mounting level, and testing for leaks.
How does a condensate pot work?
The condensate pot working principle involves trapping steam condensate to form a liquid barrier, which prevents hot steam from reaching & damaging sensitive instruments while ensuring accurate pressure readings.
How to design a condensate pot?
Condensate pot design includes deciding on port configurations (3-port, 4-port), selecting material (SS, CS), and defining volume, pressure & temperature ratings based on system needs.
What is the price of a condensate pot?
Condensate pot price varies based on size, material, port type & pressure rating. For accurate pricing, request a price by contacting us as per your business needs.
What are the materials used in condensate pots?
Condensate pots are commonly made from stainless steel, carbon steel & alloy steel depending on temperature, pressure & corrosion resistance requirements.
What materials are used to manufacture condensate pots?
Condensate Pots can be manufactured from materials such as Stainless Steel, Carbon Steel, Alloy Steel, Hastelloy, Duplex Steel, Super Duplex Steel, Monel, and Inconel. Material selection depends on the operating pressure, temperature, process medium, corrosion conditions, and specific application requirements.
