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Beryllium Copper C17200 (BeCu 25 / Alloy 25)

Beryllium Copper C17200, or Beryllium Copper 25 or Alloy 25, is a high performance copper alloy that has an outstanding strength, non-magnetic and non-sparking characteristics. It provides good metalworking, forming, non-galling, and machining properties which is suitable in the connector and component in severe or demanding environments. BeCu 25 has a high level of strength, conductivity, ductility, corrosion resistance, machinability, and low friction, which makes it useful in downhole directional tools (MWD/LWD housings), drill bit bearings, subsea actuator stems, subsea Xmas trees, connectors/contacts, and assisted lift pumps. vSM sells BeCu 25 in bar sizes 0.750 -5.500 inch OD and in any tubing design. Beryllium copper 25 is a metal alloy made of copper and may be reinforced by precipitation heat treatment to give equal strength of the alloy on mechanical strength, corrosion resistance and electrical conductivity. Its alloy is very facile to fabricate, and the alloy has good formability and joining. It is solderable, brazeable, and welding can be done by standard methods and it retains strength of the heat treatment. Heat treatment after welding gives consistency of strength and the alloy is resistant to plastic deformation magnetic attraction, unlike ferromagnetic stainless steels.

Applications and Advantages

Beryllium Copper C17200 and Beryllium Copper 25 are applied in high load, fatigue-resistant and corrosion-resistant applications. They are very galling resistant, wear resistant as well as low-friction which is perfect in bearings, bushings and precision components. The alloy is resistant to corrosion in seawater, dilute acids, alkalis and most organic solutions and complies with the NACE MRO175 standards. BeCu 25 should not be used in the presence of ammonium hydroxide or highly oxidizing acids.

C17200 Beryllium Copper (Alloy 25 / BeCu 25)

Kalpataru Piping Solutions has high-quality C17200 Beryllium Copper, or Alloy 25 or BeCu 25, which is specifically designed in the applications that demand high strength, good conductivity, and thermal performance. This is a high strength copper-beryllium alloy that reacts remarkably well to the treatments of precipitation-hardening and is therefore very suitable in the components that require high levels of stiffness, durability, and stress resistance. C17200 Beryllium Copper can be made in various forms such as round rods, bars, tubes, strips and foils and can be provided as solution annealed or cold worked tempers. It is most optimally heat treated at low temperatures (approximately 600C 23 hours) to maximize its strength and hardness, but is highly machinable and formable. The tensile strength of the alloy is over 1380 MPa (200 ksi) and is in full compliance with the ASTM B194 and UNS C17200 requirements.

Availability & Dimensions:

BeCu 25 comes in strip thicknesses of 0.0005 to 0.020 in (0.0127) to 0.508 mm) and widths as large as 12 in (304.8 mm), and foil as thin as 0.0001 in (0.00254 mm) with a width of 4 in (101.6 mm). It is available in tubes, rods, and bars in different standard sizes, thus it is useful in electronic, electromechanical and high performance industrial activities.

C17200 Beryllium Copper Specifications:

BeCu 25 comes in strip thicknesses of 0.0005 to 0.020 in (0.0127) to 0.508 mm) and widths as large as 12 in (304.8 mm), and foil as thin as 0.0001 in (0.00254 mm) with a width of 4 in (101.6 mm). It is available in tubes, rods, and bars in different standard sizes, thus it is useful in electronic, electromechanical and high performance industrial activities.

End Product Specification
Bar AMS 4650, 4651, 4533, ASTM B194, B196, MILITARY MIL-C-21657, SAE J463, J461
Extrusions ASTM B570
Forgings AMS 4650, ASTM B570
Plate ASTM B194
Rod AMS 4650, 4534, 4533, 4651, ASTM B196, MILITARY MIL-C-21657, SAE J463, J461
Rod, Forging AMS 4650
Sheet ASTM B194
Strip ASTM B194, SAE J463, J461
Tube, Seamless AMS 4535, ASTM B643
Wire AMS 4725, ASTM B197, SAE J463, J461

Beryllium Copper C17200 Chemical Composition

Element Content (%)
Cu 97.9
Be 1.9
Co 0.20

Physical Properties of Beryllium Copper C17200

Properties Metric Imperial
Density (during age hardening, 2% max. decrease in length and 6% max. increase in density) 8.25 g/cm3 0.298 lb/in3
Melting point 866°C 1590°F

Mechanical Properties of Beryllium Copper C17200

Properties Metric Imperial
Hardness, Rockwell B 80.0 – 85.0 80.0 – 85.0
Tensile strength, ultimate 1280 – 1480 MPa 186000 – 215000 psi
Tensile strength, yield 965 – 1205 MPa 140000 – 174800 psi
Elongation at break 15.0 – 30.0% 15.0 – 30.0%
Modulus of elasticity 125 – 130 GPa 18100 – 18900 ksi
Poissons ratio 0.300 0.300
Machinability (UNS C36000 (free-cutting brass) = 100%) 20% 20%
Shear modulus 50.0 GPa 7250 ksi

Thermal Properties of Beryllium Copper C17200

Property Metric Imperial
Thermal Conductivity (@20°C) 105 – 130 W/m·K 729 – 902 BTU·in/hr·ft²·°F
Thermal Conductivity (@200°C) 130 – 133 W/m·K 902 – 923 BTU·in/hr·ft²·°F
CTE @ 20–100°C 16.7 μm/m·°C 9.28 μin/in·°F
CTE @ 20–200°C 17.0 μm/m·°C 9.44 μin/in·°F
CTE @ 20–300°C 17.8 μm/m·°C 9.89 μin/in·°F
Specific Heat Capacity 0.420 J/g·°C 0.100 BTU/lb·°F
Solidus Temperature 865°C 1590°F
Liquidus Temperature 980°C 1800°F

C17200 Beryllium Copper Temperature

PRODUCT TYPE TEMPER TYPE
Bar AMS 4650, 4651, 4533, ASTM B194, B196, MILITARY MIL-C-21657, SAE J463, J461
Extrusions ASTM B570
Forgings AMS 4650, ASTM B570
Plate ASTM B194
Rod AMS 4650, 4534, 4533, 4651, ASTM B196, MILITARY MIL-C-21657, SAE J463, J461
Rod, Forging AMS 4650
Sheet ASTM B194
Strip ASTM B194, SAE J463, J461
Tube, Seamless AMS 4535, ASTM B643
Wire AMS 4725, ASTM B197, SAE J463, J461

Frequently Asked Questions About Beryllium Copper

What is beryllium copper?

Beryllium copper possesses three distinct characteristics: outstanding strength properties together with superb electrical , thermal conductivity and superior corrosion durability. The material maintains its shape precisely and shows high resistance to stress.

Is beryllium copper harder than steel?

Yes, Beryllium copper in its heat-treated state surpasses the hardness of numerous alloy steels yet maintains its electrical conductivity & corrosion resistance properties.

How is beryllium copper alloy made?

Beryllium copper can be made through the melting process of copper with minimal amounts of beryllium or beryllium oxide. Manufacturers shape the beryllium copper mixture into ingots before creating final product forms.

What are the uses of beryllium copper?

Beryllium copper serves multiple industrial purposes as it enables electrical connectors and springs and load cells and tools to remain strong yet conductive and non-magnetic.

How to select the right beryllium copper alloy for your application?

The selection of beryllium copper alloy requires evaluation of strength properties together with conductivity levels and corrosion resistance and formability characteristics. Alloy C17200 provides maximum strength properties but other beryllium copper variants excel in electrical and thermal applications.

What is the density of beryllium copper?

Beryllium copper density is about 8.25 g/cm³ and 0.298 lb/in³.

What factors affect the beryllium copper price?

Beryllium copper prices depend on copper and beryllium market rates worldwide in combination with alloy grades such as C17200 and production expenses and aerospace and electronics market requirements. The price of beryllium copper increases when customers request custom shapes or when they need small batch orders.

How to Select the Right Beryllium Copper Alloy for the Right Application?

When selecting a beryllium copper alloy, consider the application’s strength, electrical & thermal conductivity needs, corrosion resistance & whether a non-magnetic material is required. Beryllium copper is ideal for high-performance uses like electrical contacts, springs & aerospace parts.

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