Carbon Steel Fastener: Types, Grades, Sizes and Industrial Applications

by | Sep 27, 2026 | Blog | 0 comments

Carbon steel fasteners are widely used in the construction and manufacturing industry to connect parts. In selecting carbon steel fasteners, certain aspects are taken into account, including material grade, strength, size, thread specifics, applicable standards, as well as the environment they will be used in. 

Kalpataru Piping Solution provides carbon steel fasteners to its customers fulfilling the industrial needs according to ASTM and SAE specs. By knowing the kinds of fasteners of carbon steel used and their grades customers will determine the right types of bolts, nuts, washers, and steel rods.

The present guide provides information about applicable ASTM standards including ASTM A307, ASTM A193, and ASTM A194 along with SAE grades of bolts including grade 2, grade 5 and grade 8. The guide also provides information about coatings of carbon steel fasteners, physical properties and dimensions to make right decisions when a customer purchases carbon steel fasteners.

Chemical Composition of Common Fastener Grades

Specification and Grade

Carbon %

Manganese %

Phosphorus % Max

Sulfur % Max

Silicon %

Chromium %

Molybdenum %

ASTM A307 Grade A

0.29 max

1.20 max

0.040

0.150

Not specified

Not specified

Not specified

ASTM A307 Grade B

0.29 max

1.20 max

0.040

0.050

Not specified

Not specified

Not specified

ASTM A193 Grade B7

0.38 to 0.48

0.75 to 1.00

0.035

0.040

0.15 to 0.35

0.80 to 1.10

0.15 to 0.25

ASTM A193 Grade L7

0.37 to 0.49

0.65 to 1.10

0.035

0.040

0.15 to 0.35

0.80 to 1.10

0.15 to 0.25

ASTM A194 Grade 2H

0.40 min

1.00 max

0.040

0.050

0.40 max

Not specified

Not specified

Mechanical Properties

Specification / Grade

Tensile Strength

Yield / Proof Load

Notes

ASTM A307 Grade A

60,000 psi (414 MPa) min

Not specified

General-purpose carbon steel bolts, low/medium strength

ASTM A307 Grade B

60,000 psi (414 MPa) min

Not specified

Flanged joint bolting, general service

ASTM A193 Grade B7

125,000 psi (860 MPa) min

105,000 psi (720 MPa) min

Alloy steel, high-temperature/high-pressure bolting

ASTM A193 Grade L7

125,000 psi (860 MPa) min

105,000 psi (720 MPa) min

Low-temperature service equivalent to B7

ASTM A194 Grade 2H

Proof load per nut size

Heavy hex nuts for use with B7/L7 studs

SAE Grade 2

74,000 psi (510 MPa) min

55,000 psi (379 MPa) proof load

1/4″–3/4″ dia., low/medium carbon steel

SAE Grade 5

120,000 psi (827 MPa) min

85,000 psi (586 MPa) proof load

Medium carbon steel, quenched and tempered

SAE Grade 8

150,000 psi (1,034 MPa) min

120,000 psi (827 MPa) proof load

Alloy steel, quenched and tempered, highest strength

Types of Carbon Steel Fasteners

Carbon steel fasteners are available in several forms for structural, mechanical, piping and industrial assembly requirements. The selection depends on joint design, load, size, grade and service conditions.

Carbon Steel Bolts

Carbon steel bolts create strong, removable joints in construction, machinery, piping supports and industrial structures. Grade, diameter, thread and length should match the application.

Carbon Steel Screws

Carbon steel screws are used for joining materials directly through threaded engagement. Machine screws, sheet metal screws and wood screws are selected according to the material and installation method.

Carbon Steel Washers

Carbon steel washers distribute the load beneath a bolt head or nut. They help reduce surface damage and support stable fastening in construction, machinery and automotive assemblies.

Carbon Steel Pins

Carbon steel pins are used to align, locate or secure components. They are commonly found in machinery and mechanical assemblies where accurate positioning is required.

Carbon Steel Nuts

Carbon steel nuts work with compatible bolts and studs to create threaded joints. Hex nuts, heavy hex nuts and lock nuts are selected according to bolt grade, thread and service requirements.

For specifications and sourcing options, exploreKalpataru’s Carbon Steel Fasteners range.

SAE J429 Carbon Steel and Steel Fastener Grades 

SAE J429 is a separate classification system covering mechanical and material requirements for inch series steel bolts, screws, studs, sems and U bolts within its defined scope.

Common SAE J429 grades encountered in general mechanical and automotive fastening include SAE Grade 2, Grade 5 and Grade 8 bolts.

SAE Grade

General Material Basis

Head Marking

Typical Use

Grade 2

Low or medium carbon steel

No radial lines

General purpose mechanical assembly

Grade 5

Medium carbon steel with heat treatment

Three radial lines

Automotive and general industrial assembly

Grade 8

Higher strength alloy steel with heat treatment

Six radial lines

Heavy duty and higher stress mechanical fastening

The head markings help identify the SAE grade of applicable headed fasteners, but buyers should confirm the marking, dimensions, mechanical requirements and material specification against the relevant standard and supplier documentation.

ASTM and SAE Fastener Grades Compared

ASTM and SAE standards identify fastener requirements in different ways. ASTM specifications commonly define requirements for specific product types and service conditions, while SAE J429 establishes mechanical and material requirements for several inch series externally threaded fastener grades.

Standard

Common Grades

Main Focus

Typical Applications

ASTM A307

Grade A, Grade B

Carbon steel bolts and studs for general service

Construction, piping and general fabrication

ASTM A193

B7, L7

High strength alloy steel bolting for elevated or low temperature service

Pressure vessels, piping and industrial equipment

ASTM A194

2H

Nuts for high strength bolting assemblies

Piping, pressure vessels and industrial equipment

SAE J429

Grade 2, Grade 5, Grade 8

Mechanical and material requirements for inch series fasteners

Machinery, automotive and general industrial fastening

This distinction is important when selecting carbon steel bolts because a grade number alone does not identify the complete material specification.

Carbon Steel Fastener Coatings and Corrosion Protection

Carbon steel can require surface protection when exposed to moisture, outdoor conditions or corrosive environments. The coating should be selected according to the service environment rather than added as a generic specification.

Coating or Finish

General Consideration

Typical Environment

Zinc plating

Provides a zinc protective layer for general corrosion protection

Indoor and moderately exposed applications

Hot dip galvanizing

Provides a thicker zinc coating suitable for greater environmental exposure

Outdoor structures and exposed applications

Black phosphate

Provides surface protection and supports suitable lubrication systems

Machinery and general mechanical applications

Xylan or PTFE coating

Low friction and chemical resistance properties can be useful in selected applications

Chemical and specialised mechanical environments

Epoxy coating

Barrier protection can be used where a specified coating system is required

Industrial and exposed applications

Chrome plating

Provides a hard decorative or functional surface where specified

Selected mechanical and appearance driven applications

For related piping requirements, exploreCarbon Steel Buttweld Fittings.

Uses of Carbon Steel Fasteners by Industry

  • Construction: Used for structural steelwork, bridges, buildings, equipment frames and general construction assemblies.
  • Oil and Gas: Used for pipe supports, equipment connections, flanges and maintenance work where specified grades meet service requirements.
  • Automotive: Used in vehicle assemblies, chassis components, engine related parts and mechanical connections.
  • Machinery: Used for joining machine components, housings, frames and fabricated equipment.
  • Piping: Used with piping systems, supports and related equipment where the selected grade meets pressure and temperature requirements. SeeCarbon Steel Buttweld Fittings for related piping components.
  • HVAC and Plumbing: Used for equipment supports, brackets, ductwork and general installation requirements.

For applications involving high carbon steel, the material properties should also be reviewed. SeeProperties and Uses of High Carbon Steel for additional material information. 

How to Choose the Right Carbon Steel Fastener

Selecting the correct carbon steel fastener requires the material grade, mechanical requirements, environment and applicable specification to be considered together.

  1. Confirm the load requirement: Determine the required tensile, shear, proof load and joint strength before selecting the fastener grade.
  2. Confirm the service temperature: Temperature can affect material selection and mechanical performance. High temperature service may require a suitable alloy steel bolting specification rather than a general purpose carbon steel grade.
  3. Select the applicable standard: Determine whether the project requires an ASTM product specification, SAE J429 grade or another applicable standard.
  4. Choose the fastener type: Select bolts, screws, nuts, washers or studs according to the joint design and assembly method.
  5. Confirm the size: Specify diameter, length, thread, head style and mating nut requirements.
  6. Select the coating: Consider moisture, outdoor exposure, marine conditions, chemicals and installation requirements when selecting zinc plating, hot dip galvanizing or another finish.
  7. Check material compatibility: Confirm that the bolt, nut and washer combination is suitable for the selected grade and application.
  8. Review documentation: Where required, request material certificates, inspection reports and applicable test results before shipment.

For broader product requirements, buyers can also review theKalpataru Products range. 

Frequently Asked Questions

What is the difference between ASTM and SAE fastener grades?
ASTM specifications define material, mechanical and manufacturing requirements for specific fastener products. SAE J429 defines mechanical and material requirements for inch series steel bolts, screws, studs and related fasteners.
What does ASTM A193 B7 mean?
ASTM A193 B7 is an alloy steel bolting grade commonly used for high-temperature and high-pressure service. It is used for studs, bolts and other externally threaded fasteners.
Which coating is suitable for outdoor carbon steel fasteners?
Hot dip galvanising provides stronger corrosion protection for many outdoor applications. Zinc plating can suit less severe environments, while coating selection should consider moisture, chemicals, temperature and service conditions.
Can carbon steel fasteners be used with stainless steel components?
They can be used together, but material compatibility should be reviewed. Differences in corrosion potential can contribute to galvanic corrosion, particularly in wet or conductive environments.
What is the difference between carbon steel and alloy steel fasteners?
Carbon steel relies mainly on carbon content for strength and hardness. Alloy steel contains additional alloying elements that can improve strength, toughness, temperature resistance or other service properties.
How should carbon steel fastener sizes be specified?
Specify the applicable standard, grade, diameter, thread type, thread pitch, length, head style, nut requirement, washer requirement and coating. This provides suppliers with the information needed for accurate selection.

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