AISI 1144 (Stress Proof Steel) Chemical Composition Properties & Equivalents

by | Jul 18, 2025 | Blog | 0 comments

AISI 1144 Carbon Steel, commonly referred to as 1144 stressproof, is a resulfurized medium-carbon steel grade known for its excellent free-machining abilities. Recognized for its high strength and toughness, this alloy stands out for its capacity to handle loads up to 1144 lbs without failure. Initially developed by Niagara LaSalle Corporation, 1144 carbon steel is widely used across construction, transportation, and industrial manufacturing sectors. Its unique blend of high carbon and low alloy content provides remarkable mechanical strength, outperforming other structural grades like A36, A283, and A572, while maintaining the superior 1144 steel machinability that industries rely on.

AISI 1144 Chemical Composition

The SAE 1144 chemical composition includes a high percentage of iron, enhanced by manganese and sulfur to improve machinability. This balanced composition makes 1144 carbon steel ideal for stress-resistance and high-strength applications.

Element Content (%)
Iron, Fe 97.50 – 98.01
Manganese, Mn 1.35 – 1.65
Sulfur, S 0.240 – 0.330
Carbon, C 0.40 – 0.480
Phosphorus, P 0.040
This AISI 1144 chemical composition offers consistent performance in structural and machined parts, contributing to the superior 1144 steel machinability.

AISI 1144 Stress Proof Steel Mechanical Properties

The mechanical strength of AISI 1144 steel is among its defining traits. Known as 1144 stress proof steel, it displays excellent hardness, yield, and tensile strength, making it a reliable material in load-bearing components.
Properties Metric Imperial
Tensile Strength 745 MPa 108000 psi
Yield Strength 620 MPa 89900 psi
Bulk Modulus (Typical for Steel) 140 GPa 20300 ksi
Shear Modulus (Typical for Steel) 80.0 GPa 11600 ksi
Elastic Modulus 190–210 GPa 27557–30458 ksi
Poisson’s Ratio 0.27–0.30 0.27–0.30
Elongation at Break 10% 10%
Reduction of Area 30% 30%
Hardness, Brinell 217 217
Hardness, Knoop 240 240
Hardness, Rockwell B 95 95
Hardness, Rockwell C 17 17
Hardness, Vickers 228 228
These 1144 steel properties provide insight into its durability and 1144 stress proof steel hardness, making it ideal for fatigue-prone and high-impact environments.

AISI 1144 Steel Physical Properties

The physical characteristics of AISI 1144 steel contribute to its widespread usage across precision components. Below is the standard density for this material:

Properties Metric Imperial
Density 7.85 g/cm³ 0.284 lb/in³

This stable density aligns with what’s expected from 1144 carbon steel properties, especially when used in machining applications.

AISI 1144 Stress Proof Steel Thermal Properties

Thermal conductivity is another important factor in performance-critical systems. Here’s how 1144 stressproof performs thermally:
Properties Metric Imperial
Thermal Conductivity 49.8 W/m·K 346 BTU in/hr·ft²·°F

Its heat transfer capability supports applications requiring thermal reliability in 1144 fatigue proof steel components.

AISI 1144 Equivalent Material

When comparing AISI 1144 steel equivalent standards, several designations match its performance profile. These include:
  • ASTM A29
  • ASTM A311
  • ASTM A510
  • SAE J1397
  • SAE J403
  • SAE J412

Applications of AISI 1144 Stressproof Steel

Due to its well-balanced mechanical and machining features, SAE 1144 is used in numerous industrial settings where both performance and precision matter:
  • Automatic Machining Applications: Commonly selected for high-output manufacturing of parts that benefit from 1144 stressproof hardness and dimensional stability.
  • Construction and Heavy Machinery: Extensively used in the production of shafts, arbors, gears, pinions, rods, bushings, sleeves, and spindles due to its combination of strength and machinability.

Advantages of AISI 1144 Steel Application

AISI 1144 carbon steel, commonly known as 1144 stress proof steel, offers a wide range of performance benefits that make it suitable for high-demand industrial use:
  • Superior Machinability: The resulfurized nature of 1144 carbon steel reduces tool wear, enabling faster cutting speeds and tight tolerances in automated machining.
  • Consistent Hardening Response: AISI 1144 steel responds uniformly to heat treatment, allowing controlled induction hardening for surface wear resistance.
  • High Fatigue Strength: Excellent resistance to mechanical stress and cyclic loading, making 1144 stress proof steel suitable for rotating and vibrating parts.
  • Moderate Corrosion Resistance: While not corrosion-proof, it offers fair resistance to oxidation in dry, indoor, or low-humidity environments.
  • Elevated Yield and Tensile Strength: With a yield strength of ~620 MPa, 1144 carbon steel yield strength supports high-load, static, or dynamic applications.
  • High Dimensional Stability: Low thermal expansion reduces deformation risk, supporting 1144 steel properties in precision fits and assemblies.
  • Warp-Resistant Structure: Maintains shape during high-speed machining or minor thermal cycles due to internal grain structure.
  • Cold-Finished Durability: Delivers high strength and toughness even without additional hardening which is ideal where 1144 fatigue proof steel is required without added processing.

Partner with Kalpataru Piping Solutions for High-Quality Carbon Steel

For reliable sourcing of premium carbon steel materials, Kalpataru Piping Solutions. offers a trusted solution. With decades of industry experience, we supply cold-finished carbon steel grades including 1144 carbon steel, 1018, 1214, 1215, and 1045 to meet a wide range of industrial needs. Our well-maintained inventory allows us to fulfill urgent requirements with prompt dispatch and flexible logistics.

All our materials, including AISI 1144, comply with strict ASTM specifications and recognized quality benchmarks. Get in touch with our team or request a quote today to begin your next project with a dependable carbon steel supplier.

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