Incoloy 825 Pipes and Tubes 

Incoloy 825 pipes and Incoloy 825 tubes (UNS N08825 / DIN 2.4858) are nickel-iron-chromium alloy pipes that are produced according to ASTM B423 / ASME SB423 standards. The alloy has excellent resistance to reducing and oxidising acids, seawater pitting and chloride stress corrosion cracking, making it the material of choice for challenging process applications. Kalpataru Piping offers seamless, welded and ERW alloy 825 pipes and 2.4858 pipes in various schedule and size combinations.We also supply related nickel-iron alloys including Incoloy 800/800H/800HT Pipes and Tubes, Incoloy 825 Seamless Pipes and Tubes, and Incoloy Flanges. Contact us for mill test certificates, third-party inspection, and competitive pricing.

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Types of Incoloy 825 Pipe

Incoloy 825 Tubes and Pipes Specifications

Parameter

Details

Material Grade

Incoloy 825 / Alloy 825

UNS Number

UNS N08825

DIN / Werkstoff Nr.

2.4858

Standards

ASTM B423 / ASME SB423 / ASTM B163 / ASTM B704 / ASTM B705 / ASTM B829 / DIN 17751 / ISO 6207 / VdTuV 432

Forms Available

Seamless Pipes, Welded Pipes, ERW Pipes, Tubes, Clad Pipes

Pipe Sizes (NB)

1/8″ NB to 24″ NB

OD Range (Seamless)

3 mm to 600 mm

Wall Thickness

0.5 mm to 50 mm

Schedule Range

SCH 5, SCH 10, SCH 40, SCH 80, SCH 160, XXS

Pipe Length

Single Random (4 to 7 m), Double Random (7 to 12 m), Cut to Length

Finish

Hot Finished / Cold Drawn / Solution Annealed and Pickled / Bright Annealed / NACE MR0175

End Type

Plain End, Beveled End, Threaded

Density

8.14 g/cm3

Melting Range

1370 to 1400 deg C (2500 to 2550 deg F)

 

Incoloy 825 Equivalent Grades and Trade Names

Standard Grade / Designation UNS Werkstoff Nr.
ASTM / ASME Incoloy 825 N08825 2.4858
DIN NiCr21Mo N08825 2.4858
Trade Names Sanicro 41 / SM2242 / Alloy 825 N08825 2.4858

Incoloy 825 Chemical Composition (UNS N08825)

Element

Ni

Cr

Fe

Mo

% Content

38.0 to 46.0

19.5 to 23.5

Balance (min 22%)

2.5 to 3.5

Element

Cu

Ti

C

Mn

% Content

1.5 to 3.0

0.6 to 1.2

max 0.05

max 1.0

Element

Si

S

Al

 

% Content

max 0.5

max 0.03

max 0.2

 

Incoloy 825 Mechanical Properties (ASTM B423)

Property

Tensile Strength

Yield Strength (0.2%)

Elongation

Minimum Value

585 MPa (85 ksi)

241 MPa (35 ksi)

30%

Property

Hardness (max)

Modulus of Elasticity

Poissons Ratio

Value

195 HB

196 GPa (28.4 x 10^6 psi)

0.3

Incoloy 825 Pipe Pressure Rating

Tube O.D.

(in.)

Wall Thickness of Tube (inches)

.028

.035

.049

.065

.083

.095

.109

.120

Working Pressure (psig)

1/8

7900

10100

 

 

 

 

 

 

1/4

3700

4800

7000

9500

 

 

 

 

5/16

 

3700

5400

7300

 

 

 

 

3/8

 

3100

4400

6100

 

 

 

 

1/2

 

2300

3200

4400

 

 

 

 

3/4

 

 

2200

3000

4000

4600

 

 

1

 

 

 

2200

2900

3400

3900

4300

Application Industries

Incoloy 825 seamless pipes are the preferred choice in environments where simultaneous attack from reducing acids, oxidizing agents, and chloride-bearing media is expected. The combination of molybdenum and copper makes alloy 825 pipes highly effective in sulfuric and phosphoric acid service. Titanium stabilization prevents sensitization during welding, allowing the alloy to maintain corrosion resistance in the heat-affected zone. UNS N08825 pipes are also NACE MR0175 compliant for sour gas service.

  • Petrochemical
  • Chemical
  • Refineries
  • Fertilizers

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Frequently Asked Questions

What is the difference between Incoloy 825 and Inconel 825?

Incoloy 825 (N08825) is a nickel-iron-chromium alloy; Inconel alloys are nickel-chromium based with higher nickel. There is no official alloy called Inconel 825. The term is a common misnomer for Incoloy 825.

What is the maximum operating temperature for Incoloy 825 pipes?

Incoloy 825 pipes are rated up to 538 deg C (1000 deg F) for general corrosive service per ASTM B423. Above this range, evaluation for oxidation and creep resistance is required.

Is Incoloy 825 better than stainless steel for corrosive environments?

Yes, in most reducing-acid and seawater environments. Alloy 825 outperforms standard grades (304, 316) in sulfuric acid, phosphoric acid, and chloride service due to its higher nickel, molybdenum, and copper content.

What ASTM specifications apply to Incoloy 825 pipes and tubes?

ASTM B423 (seamless pipe and tube), ASTM B704 and B705 (welded tube and pipe), ASTM B163 (condenser tubes), and ASME SB423 for pressure vessel code compliance.

Can Incoloy 825 be welded?

Yes. UNS N08825 pipes are readily welded using matching Alloy 825 filler wire (ERNiFeCr-1). Titanium stabilization prevents sensitization in the heat-affected zone, preserving corrosion resistance post-weld.

What is UNS N08825?

UNS N08825 is the Unified Numbering System designation for Incoloy 825, a nickel-iron-chromium alloy with molybdenum, copper, and titanium additions. Equivalent DIN designation is Werkstoff Nr. 2.4858.

How does Incoloy 825 resist sulfuric acid?

Molybdenum (2.5 to 3.5%) and copper (1.5 to 3.0%) in the alloy composition specifically improve resistance to reducing acids. Alloy 825 pipes perform reliably in sulfuric acid at concentrations from dilute up to about 70%.

What are the standard pipe lengths for Incoloy 825?

Standard lengths are 4 to 7 m (single random) and 7 to 12 m (double random). Fixed or cut-to-length pieces are available on request for fabrication requirements.

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