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Alloy Steel P91 Pipes & Tubes

What Are Alloy Steel P91 Pipes & Tubes?

Alloy Steel P91 and T91 Pipes and Tubes are used in high-pressure, high-temperature, and corrosive industrial. These are the superior Cr-Mo-V, which are 9% Chromium, 1% Molybdenum, and additions of Vanadium, Niobium, Nickel, and Manganese that have extraordinary creep strength, oxidation strength, hardness, and thermal stability. They undergo a specialized heat treatment cycle (normalizing at 1050C, air cooling, and tempering at 760C) to give a long lasting microstructure known as Creep Strength Enhanced Ferritic (CSEF). Our P91/T91 pipes have seamless, welded, and custom-fabricated versions, and they are extensively applied in superheaters, heat exchangers, boilers, steam lines, petrochemical units, refinery heaters, and turbine systems.

Why Industries Prefer P91 & T91 Over Other High-Pressure Materials?

Alloy Steel P91 and T91 provide 2-3 times better tensile and creep strength that allows thinner wall thickness with no loss of safety or performance when compared to conventional grades such as P11 and P22. This is made possible by their improved chromium level that guarantees high oxidation, scaling, and corrosion characteristics in high temperature steam and harsh chemical conditions. There is also great thermal fatigue resistance, predictable weldability (when PWHT is done right) and structural reliability over time in these alloys when used in changing operating conditions. Because of their capability to resist high temperatures and pressure without deformation and softening, P91/T91 are now used in ultra-critical and supercritical power plants, high-pressure boilers, heat exchangers and infrastructure of power generation.

Alloy Steel P91 Pipes Manufacturer in Mumbai, India, Alloy Steel P91 High Pressure Pipes Supplier in Mumbai, India, CrMo Alloy Steel P91 Pipes Exporter, Alloy Steel P91 High Pressure Pipes, Chromium Molybdenum P91 High Pressure Pipe, Chrome Moly P91 High Pressure Pipes

Manufacturer & Supplier of Alloy Steel P91 Pipes

Kalpataru Piping is a reputed manufacturer and supplier of alloy steel pipes and tubes such as Alloy Steel Pipes 91 Pipes and Tubes, made of high-quality raw materials with high-end engineering. The modern manufacturing plant and talented employees together with the latest machinery used guarantee the proper dimensions, quality and high mechanical properties. Its pipes and tubes are specifically made to resist high pressure, high temperature, and corrosion and are therefore suitable in a power plant, refinery, petrochemical industry, and other high demand industrial applications.

Our P91 Pipes and Tubes are of Alloy Steel, and they come in international standards such as ASTM, ASME, API, JIS, DIN and EN. They have a size between 1/2 40-80-XS-XS-160-12mm schedules. They come in seamless construction and the ends are plain, beveled or threaded and their forms may be round, square, rectangular and hydraulic. Available as single and double random or cut and with such great corrosion resistance, high tensile strength and long life span, these pipes are offered as being able to withstand the performance of the high temperature and high pressure systems on a long-term performance.

Types of Alloy Steel P91 Pipes & Tubes

Alloy Steel P91 Seamless Pipes

Alloy Steel P91 Seamless Pipes

Chrome Moly P91 Seamless Pipes

Chrome Moly P91 Seamless Pipes

Alloy Steel P91 High Pressure Pipes

Alloy Steel P91 High Pressure Pipes

We offer both ASTM A335 P91 Seamless Pipe and ASTM A335 P91 Welded Pipe to meet the diverse needs of your applications, delivering exceptional longevity and a smooth finish.

ASTM A335 Alloy Steel High Pressure P91 Pipes

P91 Pipes ASTM A335 Alloy Steel is a specially engineered high pressure and temperature pipe. These steel pipes are ferritic alloy steels which are characterized by high tensile strength, high creep resistance and durability.

ASTM A335 P91 Seamless Pipes

Seamless P91: seamless pipes are manufactured without welds, thus they are the strongest, they can withstand pressure, and they are reliable. They are perfect in application in critical applications as they withstand extreme pressure and temperature.

ASTM A335 P91 Welded Pipes

The welded P91 pipes are made by welding the steel segments together through technology. Although cheap, they are also good in strength and corrosion resistance, and are applied to moderate pressure and temperature applications.

ASTM A335 Chrome-Moly Alloy P91 Pipes

Our Chrome-Moly P91 Pipes are made of chromium, molybdenum, and vanadium, which increase the oxidation resistance, creep strength and high temperature performance. These pipes are best suited in high pressure piping system, superheaters, reheater, and boilers.

Specification Of P91 Alloy Steel High Pressure Pipes

Standards ASTM A335, A213 / ASME SA335, SA213
Dimensions ASTM, ASME and API
Alloy Steel Pipe Outside Diameter 6-2500mm; WT:1-200mm
Wall thickness 0.3mm – 50 mm
Alloy Steel Pipe Size 1/8″NB TO 30″NB IN
Alloy Steel Tube Size 1/8″ ID up to 5″ OD, customs diameters also available
Alloy Steel Seamless Tube OD 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB
Schedule SCH 40, SCH 80, SCH 160, SCH XS, SCH XXS, All Schedules
Type Seamless / ERW / Welded
Length Single Random, Double Random & Cut Length.
End Plain End, Beveled End, Treaded

Alloy Steel P91 Pipes Chemical Properties

Grade C Mn Si S P Cr Mo
P91 0.08-0.12 0.30-0.60 0.20 -0.50 0.010 max 0.020 max 8.00 – 9.50 0.85 – 1.05

Alloy Steel P91 & T91 High-Pressure Pipe Tube Manufacturing Process

  • Raw Material Selection: Raw materials like alloy steel or stainless steel are of high
    quality and are selected with care in regard to their strength, longevity and their resistance to high pressure
    and temperature.
     
  • Tube Formation Extrusion: Raw material is subjected to heating and forced to flow through a
    die that would produce a cylindrical tube.
     
  • Seamless Process: Such methods as rotary piercing or extrusion should be employed to
    guarantee the highest strength and structural integrity.
     
  • Heat Treatment: Pipes and tubes are subjected to annealing, normalizing or quenching and
    tempering in order to improve their mechanical properties, hardness, and creep resistance.
     
  • Welding: In longer welds or detailed designs TIG welding, laser welding or more specialised
    methods are used to weld parts and retain their strength.
     
  • Surface Treatment: Pickling, passivation and others are processes that eliminate oxides and
    impurities to offer a high level of corrosion resistance and smooth surface finish.
     
  • Final Inspection & Packaging: All the pipes are subjected to strict quality assessments
    to ascertain conformability to the norms and they are then safely packed and stored to be delivered.

Mechanical Properties Of P91 Alloy Steel High Pressure Tubing

ASTM A335 Grade Tensile Strength Yield Strength Elongation % Hardness(HB)
ksi MPa ksi MPa Longitudinal Transverse
P91 85 585 60 415 20
T91 585 min 415 min 20 % min

Equivalent Grades of A335 Alloy Steel P91 Pipes

STANDARD WERKSTOFF NR. UNS TRADE NAME
Alloy Steel P91 / T91 1.4903 K91560 X10CrMoVNb9-1

Alloy Steel P91 Pipes Weight Chart

Size NPS Pipe O.D. (in) Wall Thickness (in) Pipe I.D. (in) Weight per Foot (lbs)
1/2 0.84 0.109 0.622 0.85
1/2 0.84 0.147 0.546 1.09
1/2 0.84 0.188 0.464 1.31
1/2 0.84 0.294 0.252 1.72
3/4 1.05 0.113 0.824 1.13
3/4 1.05 0.154 0.742 1.48
3/4 1.05 0.219 0.612 1.95
3/4 1.05 0.308 0.434 2.44
1 1.315 0.133 1.049 1.68
1 1.315 0.179 0.957 2.17
1 1.315 0.250 0.815 2.85
1 1.315 0.358 0.599 3.66
1 1/4 1.66 0.140 1.380 2.27
1 1/4 1.66 0.191 1.278 3.00
1 1/4 1.66 0.250 1.160 3.77
1 1/4 1.66 0.382 0.896 5.22
1 1/2 1.90 0.145 1.610 2.72
1 1/2 1.90 0.200 1.500 3.63
1 1/2 1.90 0.281 1.338 4.86
1 1/2 1.90 0.400 1.100 6.41
2 2.375 0.109 2.157 2.64
2 2.375 0.154 2.067 3.66
2 2.375 0.218 1.939 5.03
2 2.375 0.250 1.875 5.68
2 2.375 0.281 1.813 6.29
2 2.375 0.344 1.687 7.47
2 2.375 0.436 1.503 9.04
2 1/2 2.875 0.120 2.635 3.53
2 1/2 2.875 0.203 2.469 5.80
2 1/2 2.875 0.216 2.443 6.14
2 1/2 2.875 0.250 2.375 7.02
2 1/2 2.875 0.276 2.323 7.67
2 1/2 2.875 0.375 2.125 10.02
2 1/2 2.875 0.552 1.771 13.71
3 3.50 0.120 3.260 4.34
3 3.50 0.156 3.188 5.58
3 3.50 0.172 3.156 6.12
3 3.50 0.188 3.124 6.66
3 3.50 0.216 3.068 7.58
3 3.50 0.250 3.000 8.69
3 3.50 0.281 2.938 9.67
3 3.50 0.300 2.900 10.26
3 3.50 0.438 2.624 14.34
3 3.50 0.600 2.300 18.6
3 1/2 4.0 0.120 3.760 4.98
3 1/2 4.0 0.226 3.548 9.12
3 1/2 4.0 0.250 3.500 10.02
3 1/2 4.0 0.281 3.438 11.17
3 1/2 4.0 0.318 3.364 12.52
3 1/2 4.0 0.636 2.728 22.87
4 4.5 0.120 4.260 5.62
4 4.5 0.156 4.188 7.24
4 4.5 0.188 4.124 8.67
4 4.5 0.203 4.094 9.32
4 4.5 0.219 4.062 10.02
4 4.5 0.237 4.026 10.80
4 4.5 0.250 4.000 11.36
4 4.5 0.281 3.938 12.67
4 4.5 0.312 3.876 13.97
4 4.5 0.337 3.826 15.00
4 4.5 0.438 3.624 19.02
4 4.5 0.531 3.438 22.53
4 4.5 0.674 3.152 27.57
5 5.563 0.188 5.187 10.80
5 5.563 0.219 5.125 12.51
5 5.563 0.258 5.047 14.63
5 5.563 0.281 5.001 15.87
5 5.563 0.312 4.939 17.51
5 5.563 0.344 4.875 19.19
5 5.563 0.375 4.813 20.80
5 5.563 0.500 4.563 27.06
5 5.563 0.625 4.313 32.99
5 5.563 0.750 4.063 38.59
6 6.625 0.109 6.407 7.59
6 6.625 0.134 6.357 9.30
6 6.625 0.156 6.313 10.79
6 6.625 0.188 6.249 12.94
6 6.625 0.203 6.219 13.94
6 6.625 0.219 6.187 15.00
6 6.625 0.250 6.125 17.04
6 6.625 0.280 6.065 18.99
6 6.625 0.312 6.001 21.06
6 6.625 0.344 5.937 23.10
6 6.625 0.375 5.875 25.05
6 6.625 0.432 5.761 28.60
6 6.625 0.500 5.625 32.74
6 6.625 0.562 5.501 36.43
6 6.625 0.625 5.375 40.09
6 6.625 0.719 5.187 45.39
6 6.625 0.864 4.897 53.21
6 6.625 1.000 4.625 60.13
6 6.625 1.125 4.375 66.14

P91 Alloy Steel Pipes Size Chart

O.D. (mm) x Thickness (mm) O.D. (mm) x Thickness (mm) O.D. (mm) x Thickness (mm)
38.1 x 3.2 57.0 x 4.9 76.2 x 4.0
38.1 x 4.0 57.0 x 6.3 76.2 x 5.0
38.1 x 6.3 57.0 x 7.9 76.2 x 6.3
42.4 x 3.2 60.3 x 3.2 82.5 x 4.5
42.4 x 4.0 60.3 x 3.6 88.9 x 3.2
44.5 x 3.2 60.3 x 5.0 88.9 x 3.6
44.5 x 6.3 63.5 x 3.2 88.9 x 4.0
48.3 x 3.2 63.5 x 3.6 101.6 x 3.6
48.3 x 3.6 63.5 x 4.0 101.6 x 4.5
50.8 x 4.5 63.5 x 6.3 101.6 x 6.3
51.0 x 3.2 63.5 x 7.9 114.3 x 3.6
51.0 x 3.6 70.0 x 3.2 114.3 x 5.0
51.0 x 6.3 70.0 x 3.6 139.7 x 4.0
57.0 x 3.2 70.0 x 6.3 139.7 x 5.0
57.0 x 3.6 76.2 x 3.6 139.7 x 6.3

P91 Alloy Steel Pipes Application Industries

Petrochemical Industry Oil and Gas Industry Chemical Industry Power Plant Industry Energy Industry Pharmaceuticals Industry Pulp & Paper Industry Food Processing Industry Aerospace Industry Refining Industry

Ready Stock of ASTM A335 Alloy Steel P91 Pipe

  • Alloy Steel P91 Pipes — P91 Alloy Steel A335 Pipe
  • AISI P91 ERW pipes — ASTM A335 P91 Pipes
  • ASTM A335 grade P91 Pipes — ASTM A335 P91 Alloy Steel Seamless Pipes
  • High Quality Grade P91 Alloy Steel Pipes — P91 Pipes Dealer
  • grade P91 Alloy Steel Hydraulic Pipe — Alloy Steel Gr P91 LSAW Pipes
  • P91 Alloy Pipe — ASME SA / ASTM A335 P91 Pipes
  • ASME SA 335 Alloy Steel P91 Seamless Pipe — IBR Alloy Steel P91 Pipes
  • Alloy A335 P91 Seamless Square Pipe — ASME SA335 P91 Alloy Steel Rectangular Pipe

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