Some of the Best Uses of Inconel 600 Round Bars

by kalpataru | Aug 10, 2022 | Blog

Introduction

INCONEL (nickel-chromium-iron) alloy 600 Round bars (UNS N06600/W.Nr. 2.4816) is a technological material that is heat and corrosion resistant. Excellent mechanical properties of the alloy combine high strength with ease of production.

An Inconel fastener, often known as a fastening, is a piece of hardware that mechanically connects or fastens two or more things. Inconel round bars are often used to create non-permanent connections, which may be disassembled and rebuilt without causing damage to the connecting components. For their weight, Inconel 600 round bars are very robust. Round Inconel 600 bars have a melting point of 1413 degrees Celsius and a density of 8.47 grammes per centimetre (2580 degrees Fahrenheit).

• Cylindrical Inconel 600 bar characteristics

In Inconel 600 round bars, you can find nickel 72.0, chromium 14.0–17.0, iron 6.00–10.00, carbon 0.15, manganese 1.00, sulphur 0.015, silicon 0.50, and copper 0.50. It also exhibits tensile strengths of 95,000 Psi and 655 MPa as well as yield strengths of 45,000 Psi and 310 MPa.

• Round Inconel 600 Bars’ features

Inconel 600 round bars were extremely powerful and have great corrosion resistance. The presence of sulfuric and hydrochloric acids is advantageous for this material. Amazing Mechanical Capabilities at High Temperatures The resistance to stress corrosion cracking is good.

• Application of Round Inconel 600 Bars

Round Inconel 600 bars are applied throughout a wide range of industries. They execute their jobs in an environment where they must be able to handle the extreme pressure and do well under stress. Some of the industries that use these round bars are trains, petrochemicals, pulp and paper, oil and gas, and pulp and paper. Based on nickel, Inconel 600 is an alloy. Round bars have been utilised in a wide variety of applications, including the heaters, stills, bubble towers, and condensers used in the processing of fatty acids; the same evaporator tubes, tube sheets, and flaking trays used in the production of sodium sulphide; and the machinery used to handle biogenic acid in the manufacturing of paper pulp.

Read More :

Monel or Inconel? Which Alloy Is Best for You? : Inconel is a nickel-chromium alloy with iron and molybdenum that comprises 50-72 per cent nickel and 14-21 per cent chromium. 

Inconel vs Hastelloy: Inconel is a corrosion-resistant, oxidation-resistant alloy that performs well in high-temperature, high-pressure conditions, Hastelloy is a nickel-molybdenum alloy with a high melting point. It is available in a variety of grades, the bulk of which are nickel chromium molybdenum alloys.

Govt directs steel industry to draw a time-bound action plan to lower CO2 emissions

by kalpataru | Jul 5, 2022 | Blog

In order to comply with the government’s COP26 commitments, the Ministry of Steel has requested the stakeholders to develop a time-bound action plan to cut emissions in the steel industry. A government report states that whereas the iron and steel sector generally generates 8 percent of the world’s yearly carbon dioxide (CO2) emissions, it makes up 12 percent of the total CO2 emissions in India. The COP26 climate change summit’s accords require the Indian steel industry to considerably decrease its emissions.

Prime Minister Narendra Modi said at the COP26 global climate summit in November 2021 that India will reach its goal of having net zero emissions by the year 2070.

In a recent meeting, Steel Minister Ram Chandra Prasad Singh “urged the stakeholders to develop a time-bound action plan and work together to reduce emissions from the steel industry in line with the commitments made by the Government at COP26.”

In addition, the current situation, the next steps for promoting the switch to green steel, the various strategies and technologies that the steel industry can use to produce green steel, and the levels of technological readiness were discussed.

At the meeting, participants also discussed using green hydrogen to produce iron and carbon capture, utilization, and storage (CCUS) technologies to reduce emissions.

“Reputable academic institutions, research laboratories, and steel companies have submitted joint collaborative R&D project proposals for the development of new alternative processes and technologies to address the sector’s challenges…(and) The ministry will provide financial assistance under the R&D Scheme for the Financial Year 2022-23.

Read More :

How does India intend to decarbonize the steel sector? : As one of the most significant materials for engineering and construction, steel is used in many aspects of our life. Steel is one of the most important components of modern society.

ISMC (Indian Standard Medium Channel) Weight chart: Mild steel channels are U-shaped steel structures that can be described by the size and thickness of their sides. Mild steel channels have two parts: the flange at the bottom and the web at the top. The flange is the horizontal part at the bottom, and the web is the vertical part at the top.

How is India planning to decarbonise the steel industry

by kalpataru | Jul 5, 2022 | Blog

Introduction

As one of the most significant materials for engineering and construction, steel is used in many aspects of our life. Steel is one of the most important components of modern society. The steel sector is currently one of the three industries that produce the most carbon dioxide. Therefore, steel businesses across the globe face an increasing decarbonization challenge to decrease their environmental and economic carbon footprint.

Currently, India is the world’s second-largest steel producer. India plans to treble its steel production by 2030, according to its National Steel Policy from 2017. Multiple analyses indicate that by 2050, the amount of steel utilized could increase by a factor of several. In order to meet expanding domestic and international demand, India’s steel production will significantly increase during the next few decades.

The majority of carbon emissions from steel factories may be readily extracted from their process- and off-gas. Thus, they are suitable candidates for carbon capture. This collected carbon can be sold back into the market, allowing manufacturers to maintain low costs while making significant progress toward global net-zero targets, or it can be stored for the long term. Captured CO2 from steel mills can be used as a raw material. For instance, it can be used with water and steel slag to produce construction materials. Tata Steel will establish India’s first carbon capture plant for blast furnaces in 2021. This facility will catch and reuse 5 tonnes of CO2 per day.

Use of Syngas

Syngas is typically produced by converting coal to gas, and their primary usage is to generate power. Using the syngas may be more efficient than directly burning the original fuel. Syngas can be utilized to produce an effective reducing gas that can be used to produce DRI. This method is utilized by the JSPL steel factory located in Angul, Odisha.

Use of Green Hydrogen

Hydrogen-based green steel production can make India less reliant on coal imports and more self-reliant. Investing in blast furnaces now will ensure that imported coal will be required until at least the middle of the century, if not longer. By replacing coal with hydrogen produced from renewable energy (dubbed “Green Hydrogen”), the majority of carbon could be eliminated from the industrial sector. If coal were replaced with hydrogen at the current price, steel prices would increase. This disparity is anticipated to narrow over the next few years, and it may perhaps disappear by 2030. On the one hand, carbon and carbon-emission pricing could increase the cost of utilizing coal, while on the other hand, the costs of renewable electricity, hydrogen, and steel production using hydrogen-based processes will decline. With Reliance and Adani entering the green hydrogen industry, India might become a leader in the production of green steel.

Use of Solar Power

To achieve the temperatures required for conventional steel production, a great deal of fossil fuel energy is employed. In India’s major steel-producing states, such as Odisha and Chhattisgarh, where there is abundant sunlight, solar energy can replace fossil fuels. Currently, solar electricity is the cheapest form of energy in India.

Through Adopting Energy Efficiency Measures

The steel business is subject to global competition, therefore producing steel using less energy can be a competitive benefit in addition to reducing energy use. Process industries can save expenses by utilizing energy more efficiently, and energy-saving solutions can be advantageous for a company. Utilizing more efficient technology, recovering energy throughout the manufacturing process, enhancing the efficiency of energy conversion, and ensuring that operational methods are as efficient as possible are ways to improve energy efficiency.

Through Recycling Steel Scrap

Reusing steel reduces the amount of ore that must be extracted. Additionally, it conserves energy and reduces greenhouse gas emissions. Steel can be recycled as often as necessary without losing its useful properties. This transforms a resource that cannot be utilized repeatedly into one that can. Recycling steel uses around half the energy required to produce new steel, resulting in fewer carbon emissions.

All of the above must be included in India’s carbon emission reduction plan. The PHD Chamber of Commerce and Industry is committed to assisting stakeholders and the Central and State Governments in their efforts to decarbonize business and industry. Minerals & Metals Committee and Power, Renewable & Alternate Energy Committee of PHDCCI have been working to prioritize policy reforms and promote sustainable development goals in order to achieve the ambitious decarbonization & RE target and assist the government in constructing an Atmanirbhar & Green Bharat.

Read More :

ISMC (Indian Standard Medium Channel) Weight chart: Mild steel channels are U-shaped steel structures that can be described by the size and thickness of their sides. Mild steel channels have two parts: the flange at the bottom and the web at the top. The flange is the horizontal part at the bottom, and the web is the vertical part at the top.

Production-linked incentive: Steel PLI application deadline is likely to be extended, again: As a result, instead of 2023-24 as proposed in the scheme guideline announced in October, the release of incentives under the scheme would begin in 2024-25.

How Flange Rating Works ?

by kalpataru | Jun 3, 2022 | Blog

ANSI FLANGE PRESSURE RATING EXPLAINED

Now consider what this means in terms of pressure rating:

At a temperature of 600 degrees F°, the class 150 flange can sustain only 140 psi (as per the rating chart below)
The class 300 flange (which is larger and stronger but has the same hole size) can sustain 570 psi at 600 degrees F°.
Finally, a class 2500 flange of the same size can withstand 34 times the pressure of a class 150 flange, with a rating of 4730 psi at 600 F°!

Scroll down to see the rating table that pertains to your flange (this depends on the material of the flange, as flanges with different material grades have different pressure ratings)
Determine your piping system’s maximum working temperature (i.e. select one line in the table)
Choose a rating based on the expected maximum pressure at that temperature level (i.e. select one column in that line)
You’ve now received the required rating!
Below are the ASME B16.34 pressure rating charts for the most common flange materials to assist you (carbon, alloy, stainless).

Pressure rating is the highest amount of pressure that a flange can handle as the temperature rises. The ANSI/ASME B16.5 standard lists seven pressure ratings for flanges: 150, 300, 400, 600, 900, 1500, and 2500.
The terms “pressure rating,” “class,” “#,” “Lb,” and “Lbs” all mean the same thing when it comes to how a flange handles pressure and temperature (and other equipment like valves, fittings, etc).

Let’s use an example to make this clear:

If two flanges have the same bore size, say 6 inches, and the same material, say A105, but different pressure ratings, say class 150 and class 300, the class 150 flange will be smaller, lighter, and less sturdy than the class 300 flange (class 300). This is what the picture shows:

How the Flange Rating System Works

People who are new to the pipe industry frequently have difficulty understanding how flange rating works. Let us first define a flange and the role it plays in the plumbing sector before proceeding with the discussion.

What exactly is a flange and how does it work?

A flange is a piece of equipment that connects pipes, pumps, valves, and other piping components to form a pipeline system. The flange is an important part of the piping system because it allows for easier cleaning, inspection, and modification. Weld Neck Flange, Slip-on Flange, Socket Weld Flanges, Lap Joint Flange, Threaded flange, Blind flange, Orifice flanges, Reducing flanges, and many other types of flanges are available.

What is the flange rating and how does it work?

It’s crucial to make sure that the flanges used in the oil, gas, and petrochemical industries can resist the pressures and temperatures they’re exposed to. Not only is the size of the flanges significant, but so is the rating. As a result, selecting a flange with the appropriate rating ensures that it can endure the pressures of functioning at different temperatures.

The maximum pressure that a flange can withstand at high or increasing temperatures is defined by the class of the flange. Flanges having a higher flange rating or flange class are naturally considered stronger since they can withstand more pressure at higher temperatures.

The ASME B16.5 standard, which applies to flanged fittings and pipe flanges, is the industry standard for flanges. This contains flanges with diameters ranging from 12″ NPS to 24″ NPS.

As a result, as the temperature rises, the maximum allowable pressure falls. With the following example, the notion of flange rating can be readily described.

A Class 300 flange can resist higher pressure than a Class 150 flange because it is made of more metal and can tolerate more pressure. However, a flange’s pressure capability is affected by a number of factors.

Because it is comprised of more metal and can withstand more pressure, a Class 300 flange can withstand higher pressure than a Class 150 flange. The pressure capability of a flange, on the other hand, is influenced by a variety of elements.

CARBON STEEL FLANGE RATING CHART

ANSI FLANGE ASTM A105, A350 Gr. LF2/LF6 Class 1

The maximum pressure for flanges of classes 150/300/400/600/900/1500/2500 at increasing temperatures (Celsius or Fahrenheit) – in PSI – is shown in the flange rating table.

Notes

The maximum pressure for flanges of classes 150/300/400/600/900/1500/2500 at increasing temperatures (Celsius or Fahrenheit) – in bars – is shown in the flange rating table.

Notes:

ASTM A105: Long-term exposure to temperatures above 425°C transforms steel’s carbide phase to graphite (this material is not recommended for consistent temperatures above this number).

The ASTM A350 LF6 standard states that it should not be utilized at temperatures above 260 degrees Celsius.

ANSI FLANGE ASTM A350 Gr. LF3, A350 LF6, Class 2

The flange rating chart depicts the maximum pressure for flanges of classes 150/300/400/600/900/1500/2500 at various temperatures (in degrees Celsius or Fahrenheit) – in PSI.

ANSI FLANGE ASTM A350 Gr. LF1 

The maximum pressure for flanges of classes 150/300/400/600/900/1500/2500 at increasing temperatures (Celsius or Fahrenheit) — in PSI — is shown in the flange rating table.

ALLOY STEEL FLANGE RATING CHART

ANSI FLANGE ASTM A182 Gr. F1 (Chrome Moly)

The maximum pressure for flanges of classes 150/300/400/600/900/1500/2500 at increasing temperatures (in Celsius or Fahrenheit) – in PSI – is shown in the flange rating table.

STAINLESS STEEL FLANGE RATING CHART

ANSI FLANGE ASTM A182 Gr. F304, 304L

The maximum pressure for flanges of classes 150/300/400/600/900/1500/2500 at increasing temperatures (Celsius or Fahrenheit) – in PSI – is shown in the flange rating table.

The maximum pressure for flanges of classes 150/300/400/600/900/1500/2500 at increasing temperatures (Celsius or Fahrenheit) – in PSI – is shown in the flange rating table.

Read More :

What you should know about forged threaded fittings: Forged Threaded 45-degree Elbows are said to be one of the oldest types of forged fittings that have been used for a long time. When pipes have a smaller bore and diameter, threaded fittings are used to connect them. A pipe with a threaded fitting should have a nominal diameter of around 2 NPS or less.

What Can The SS 904L Tube Do Reduce Air Pollution? : This high-alloy austenitic stainless steel tube is a popular choice because it works well in our climate and can also be used in harsh environments.

Forged threaded fittings: What you need to know

by kalpataru | Jun 3, 2022 | Blog

What is a threaded joint fitting that has been forged?

Forged Threaded 45-degree Elbows are said to be one of the oldest types of forged fittings that have been used for a long time. When pipes have a smaller bore and diameter, threaded fittings are used to connect them. A pipe with a threaded fitting should have a nominal diameter of around 2 NPS or less.

Why would you want to use threaded forged fittings?

When a Forged Threaded 45-degree Elbow is used, the number of equipment types can be cut down.

By using threaded fittings, the number of joints can be cut down.

A male or female thread makes it easy to connect many different kinds of equipment.

A threaded fitting doesn’t need any special tools to be put in place.

Here are a few important things to remember when putting in forged threaded fittings:

Use a male PVC thread in a female PVC thread at all times. If you did this process backward, the pipe might break.

The thread tape should always be wound in the same direction as the thread. This ensures a safe and durable seal.

Don’t make threads out of hemp. When hemp is put in water, it grows bigger. The pipe could break if this keeps happening.

How forged threaded fittings are used

Always keep in mind that forged threaded fittings can’t be used in high-pressure situations.

So, here are some of the most common ways that Forged threaded fittings are used:

Cooling system for water distribution

Fire hydrants and fire safety, among other things.

Let’s look at a few different kinds of threaded fittings:

There are two main types of elbow fittings: threaded and plain.

90-degree elbow with threads

45-degree elbow with threads

Pipes that change direction by 90 degrees use threaded 90-degree elbows.

Pipes that change direction by 45 degrees need threaded 45-degree elbows.

Threaded Tee Connection Fitting: This fitting turns the main pipe into a 90-degree branch.

There are two kinds of tee fittings.

Equal tee: Both the Branch pipe and the Main pipe are the same size.

Reducing tee: The branch pipe is smaller than the main pipe.

A threaded cross fitting is a joint that connects in four different ways. This fitting has one entry point and three exit points. The flow of things goes in three different directions. Most cross fittings have female threads that make sure connections are secure.

Threaded Coupling Fittings: There are both full and half couplings for these fittings.

Caps with threads: Caps with threads are used to seal the ends of pipes.

Threaded Plug: A threaded plug is used to seal a joint or block it from being seen.

There are three kinds of plugs with threads:

Square plugs with threads

Plugs with a hexagonal head

Plugs with round tops

Threaded Bushing: These fittings have a head in the shape of a hex or hexagon, and they are used to connect different-sized threaded pipes.

Threaded Union: A threaded union is made up of three parts that are all connected to each other. There are mainly two kinds of threaded unions:

Male to Female

Female to Female

A lug nut holds the pieces of equipment together.

Read More :

Differences Between Copper and Beryllium Copper : Copper is a fragile metal, and beryllium copper is used for its superior quality. Beryllium copper gets the highest quality rating out of any copper compound.

What Can The SS 904L Tube Do To Reduce Air Pollution? : This high-alloy austenitic stainless steel tube is a popular choice because it works well in our climate and can also be used in harsh environments.